Shotcrete/Sprayed Concrete Market Size, Regional Demand, Trends and Forecast to 2024-2032

Shotcrete/Sprayed Concrete Market Valuation – 2024-2031

Growing investments in construction projects, including tunnels, bridges, and dams, are creating a high demand for Shotcrete/Sprayed Concrete Market for offering support to these structures and linings. This spurring demand for high-performance concrete for construction activities is projected to enable the market to grow at a CAGR of 8.25% from 2024 to 2031.

Likewise, rapid urbanization and population growth in emerging economies are leading to a rise in construction activities, driving the need for shotcrete for diverse applications in buildings, retaining walls, and other structures. Thus, the necessity to meet these goals is projected to fuel the market to surpass USD 11.85 Billion in 2023 and continue growing to reach a valuation of USD 16.5 Billion by 2031.

Shotcrete/Sprayed Concrete Market: Definition/Overview

Shotcrete, also known as sprayed concrete, is a building material with a wide range of applications. It is done by spraying a high-velocity combination of cement, aggregates, and water onto a surface with a pneumatic nozzle. This method enables the rapid and effective distribution of concrete to vertical or above surfaces, making it ideal for projects like tunnels, retaining walls, swimming pools, and slope stabilization.

Shotcrete has characteristics such as high strength, durability, and great bonding properties, making it a perfect choice for projects that require speedy and strong construction. Shotcrete can also be put in thin layers, which saves material and construction time when compared to standard casting processes.

Will Rapid Construction Bolster Shotcrete/Sprayed Concrete Market Growth?

Rapid urbanization is upsurging the construction activities, such development of infrastructures. Thus, need for stronger constructions withstanding earthquakes and other external conditions is solidifying the growth of the Shotcrete/Sprayed Concrete Market.

Shotcrete has various advantages over traditional concrete placement technologies, including the ability to be installed fast and efficiently using pneumatic spraying equipment. Shotcrete’s fast application reduces construction time and labor costs, making it ideal for projects with tight deadlines or that require expedited completion. Furthermore, shotcrete’s adaptability allows it to be utilized in a variety of construction applications, such as tunnels, emergency repairs, underground structures, bridges, retaining walls, and slope stabilization, which adds to its appeal in the industry. As demand for speedier and more cost-effective construction methods grows, shotcrete is likely to become more popular, boosting market expansion in the coming years.

Shotcrete is highly durable and resistant to weathering, abrasion, and chemical exposure, making it ideal for long-term structural applications. Thus, its ability to attach closely to surfaces and produce a smooth, monolithic covering protects against water infiltration, corrosion, and deterioration is resulting in a longer shelf life of these structures.

Moreover, the integration of digital tools for monitoring and controlling and advanced robotic spraying systems in the shotcrete application process is improving quality control, optimizing resource utilization, and enhancing project efficiency. Also, the focus on green building or sustainable practices is shifting the interest toward eco-friendly shotcrete with lower carbon footprint and high recyclable options.

How Control of Shrinkage and Cracking Limits Sales of Shotcrete/Sprayed Concrete System?

The shrinkage and cracking properties of shotcrete and sprayed concrete materials is likely to increase owing to applied loads, temperature variations, drying, and hydration. This process of shrinkage and cracking can impair sprayed concrete structures’ durability, structural integrity, and aesthetics, resulting in higher maintenance costs, shorter service lives, and higher safety risks.

Also, the lack of labor in the construction industry is impacting the adoption of shotcrete materials. Thus, demand for skilled and experienced nozzle operators for the proper application of shotcrete is stirring up to maintain quality control, and handle safety protocols effectively.

High expenditure on labor, equipment for application of sprayed concrete is proving non-pocket-friendly for the budget constrained smaller or new enterprises, limiting market penetration in certain segment.

The energy-intensive, material wastage, and dust generation during the production of these cement is contributing to greenhouse gas emissions. Thus, the impact on sustainability and high cost is restraining the growth of the Shotcrete/Sprayed Concrete Market.

Category-wise Acumens

Will Sales of Robotic Spray Segment Impact the Shotcrete/Sprayed Concrete Market?

The robotic Spray segment is estimated to dominate the market during the forecast period. Robotic spray systems provide exact control over the application process, resulting in consistent coverage and thickness of the sprayed concrete layer. The use of robotic arms with sophisticated sensors and controllers enables constant spraying patterns and application rates, reducing variation and ensuring high-quality outcomes.

Rapid and efficient coverage of vast areas with lower labor requirements and project schedules is surging demand for automating the spraying process, thereby bolstering the application of robotic systems to reach higher production levels than manual or semi-automated approaches. The reduction in overall cost and higher output is creating a stronger demand for shotcrete.

How will Demand from Underground Construction Boost the Shotcrete or Sprayed Concrete Market?

The underground construction segment currently accounts for approximately 37% of the global market share and is expected to continue its dominance in the foreseeable future. The dominance of this segment is owing to the rise in underground activities such as mining, tunneling, basement, and other subterranean structures.

The durability, strength, adaptability, faster application, and versatility of shotcrete is projected to increase their usage in underground activities.

Moreover, the high demand for efficient transportation networks, and underground utilities help create immense growth prospects for the Shotcrete/Sprayed Concrete Market over the forecast period.

Gain Access into Shotcrete/Sprayed Concrete Market Report Methodology

Country/Region-wise Acumens

Which Region is Dominating in the Shotcrete/Sprayed Concrete Market?

North America is a major player in the shotcrete/sprayed concrete trade. The high investment in the infrastructural developments such subterranean structures, buildings, and renovation activities will drive the demand for cost-effective construction solutions such as shotcrete/ sprayed concrete.

With the growing modernization, there is constant demand for restructuring of aged infrastructures and new projects, enabling the market for sprayed concrete in North America hold a major share over the forecast period.

Innovation and technology adoption are at the core of the construction industry in North America. The region is home to some of the worlds most advanced R&D capabilities, allowing innovation, in the shotcrete equipment, materials, and application techniques. Thus, contractors and developers across North America are turning to sprayed concrete for versatility, quick application, and cost-effectiveness.

Will Underground Construction with Shotcrete/Sprayed Concrete in Asia Pacific Excel by 2031?

Rapid urbanization in this region is increasing construction activities in the highly populated and developing nations, including China, India, and South Korea. The construction activities in this region include the construction of utilities, subterranean structures, and transportation networks, creating wider scale of application of shotcrete/sprayed concrete.

In addition to this, rise in the spending on automotives in this region is bolstering need for efficient and stronger transportation networks, especially underground construction, to avoid traffic and better vehicular movements.

The adoption of these concretes with the varying surface geometries and higher structural support is increasing investments in mega-infrastructure projects, such as high-speed rail networks and metro expansions. The demand for shotcrete is projected to surge for underground construction over the upcoming years.

Competitive Landscape

The competitive landscape of the Shotcrete/Sprayed Concrete Market is characterized by the presence of several key players competing based on factors such as product innovation, quality, customization capabilities, pricing, and distribution network.

Some of the key players dominating the global Shotcrete/Sprayed Concrete Market include:

Sika AG, Conmix Ltd, M-con Products Inc., Wieser Concrete, Rockbond SCP Group, lementbau Osthessen GmbH & Co, ELO KG, Hi-Con, Metalco SRL, KPM Industries Ltd., GCP Applied Technologies Inc., Mapei S.p.A, Saint-Gobain, Gulf precast concrete, MC-Bauchemie, S. Concrete, TAKTL, Ceentek, CEMEX.

Latest Developments:

• In January 2023, BASF introduced a new high-performance, early-strength shotcrete mix named MasterRoc TP L. It is specifically designed for fast tunneling applications to offer rapid setting and strength gain, allowing for faster excavation cycles and improved project efficiency.
• In January 2024, ECOPact, created by Holcim, a provider of sustainable construction materials, provides a low-carbon substitute for satisfying and surpassing the specifications of conventional (CEM I) concrete. This makes the material suitable for all common uses, including walls, driveways, bridges, and structural elements like foundations, columns, and beams.
• In September 2023, Schwing Stetter India declared that it would be introducing electric shotcrete equipment in 2024. The growing inclination toward greener solution is helping drive safety and efficiency of shotcrete or sprayed concrete solutions.

Report Scope

Shotcrete/Sprayed Concrete Market, By Category

Type:

• Wet Mix
• Dry Mix

System:

• Manual
• Robotic Spraying

Application:

• Underground Construction
• Inground Swimming Pool

Equipment:

• General Equipment
• Auxiliary Equipment

Region:

• North America
• Europe
• Asia Pacific
• South America
• Middle East & Africa

Research Methodology of Market Research:

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• Qualitative and quantitative analysis of the market based on segmentation involving both economic as well as non-economic factors• Provision of market value (USD Billion) data for each segment and sub-segment• Indicates the region and segment that is expected to witness the fastest growth as well as to dominate the market• Analysis by geography highlighting the consumption of the product/service in the region as well as indicating the factors that are affecting the market within each region• Competitive landscape which incorporates the market ranking of the major players, along with new service/product launches, partnerships, business expansions, and acquisitions in the past five years of companies profiled• Extensive company profiles comprising of company overview, company insights, product benchmarking, and SWOT analysis for the major market players• The current as well as the future market outlook of the industry with respect to recent developments which involve growth opportunities and drivers as well as challenges and restraints of both emerging as well as developed regions• Includes in-depth analysis of the market of various perspectives through Porter’s five forces analysis• Provides insight into the market through Value Chain• Market dynamics scenario, along with growth opportunities of the market in the years to come• 6-month post-sales analyst support

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